Savvy manufacturers never stop researching to keep your charges down and improve productivity… While the in advance tariff of electrical energy tools is certainly attractive, pneumatic tools give a lower total cost of ownership and greater throughput in the lon run.
Industrial air grinders offer a totally different value proposition than electric grinders. They are engineered for longevity, efficiency, and more importantly safety. Air powered grinders are gaining in popularity because of the benefits provided in terms of their cost. Adopting air powered grinders brings about greater personal savings through the duration of the tool.
In this post, we explore 5 clear cut benefits afforded through industrial grade pneumatic grinders.
1. Non recourse of electrical Shock
Grinders coming from all varieties are likely to be utilized in environments where moisture, conductive materials, and flammable liquids are present. Damaged cords and wires pose a threat to operator safety due to electrical shock. Furthermore, metal fabricators often depend on flammable chemicals, like acetone, to wash and prep metals ahead of welding. Pools of spilled liquids can rapidly be ignited by faulty electrical cords. Additionally, vapor concentrations could be higher when doing work in confined spaces for example those found in the mining and tank cleaning industries. In contrast, air tools require no electricity, and their rotary vane air motors generate no spark. Pneumatic grinders therefore produce a safer workplace which lessens the odds of generating OSHA violations. The bottomline is, air tools are safer than electric tools because a cloak hose won’t emit a spark and could be employed in wet conditions.
2. Superior Ergonomics and Capability to Weight Ratio
Pneumatic grinders give you a better chance to weight ratio than electric grinders. The bottomline is, pneumatic grinders produce more horsepower in a lighter and smaller package. Misleadingly, electric tool manufacturers often classify the strength of their tools with the wattage fed to their electric motors (incidentally 750 watts equals roughly 1 horsepower). What’s not produced in electric tool specifications could be that the power fed in to the motor isn’t same wattage that comes to fruition at the spindle from the tool. In fact, only 50% to 60% of the rated wattage actually comes to fruition at the abrasive or accessory. As opposed, with pneumatic grinders, power in equals power out. A cloak motor rated for 1 horsepower will supply that very same amount of chance to the tool.
3. Increased Productivity
Let’s put ergonomics and ratios aside for a moment. If increasing worker output is often a priority for your operation (and when don’t you think?), pneumatic grinders can assist you meet your objectives. When making use of grinders of all sorts, Revolutions Each minute (RPM) play a critical role from the material removal equation. Abrasive products (grinding wheels, fiber discs, flap wheels, etc.) are engineered to complete optimally with a specific RPM. Fortunately, modern pneumatic grinders have a speed control mechanism, (otherwise known as a governor), that ensures proper RPM by regulating the venting towards the tool. Because operator places downward pressure for the abrasive, the governor “opens up”, increasing ventilation on the motor and ensuring the proper spindle speed.
4. 100% Duty Cycle + Powerful in Harsh Environments
Mitch Burdick, an item Manager for Diy equipment at Bosch says: “The two biggest threats affecting electric tool life are dirt and and warmth – dropping them in water, or baking them within a hot sun doesn’t help either.” By their very nature electric motors use a rated duty cycle which must be respected. With out a periodic rest, heat generated through the motor itself will diminish performance and ultimately cause premature tool failure. In fact, for each and every 4 minutes running, an electrical grinder is made to have one minute of sleep.
Furthermore, the generation of particles is built into any material removal process. With all the open grate style motor compartments needed for cooling, electric tool motors are more prone to the accumulation of the dust and dirt. In comparison, Industrial Grade Air Tools are designed designed for utilization in foundries, shipyards, offshore oil platforms, power plants, metal fabrication facilities, and petrochemical refining plants. Air tools use a 100% duty cycle, meaning they may be designed to run Around the clock Seven days a week (when used with a filter regulator lubricator). Air tool housings are constructed of aluminum or steel, not Abs plastic, fiberglass making them more resistant to the impact from repeated drops. Pneumatic grinders could even be used underwater if your exhaust is vented across the surface!
5. Easy Servicing and Sustainability
An advertisement grade grinder is not an disposable device and does not immediately find themselves in the landfill being a “disposable” commercial electric grinder. Pneumatic grinders can be updated and stay periodically rebuilt often over. The normal electric tool maintenance interval is between 60 and 120 hours and the tool will typically need, at least, a new set of brushes. Comparatively, a garage / maintenance grade air tool averages 200 hours between service intervals while a totally industrial grade air grinder can run up to 2000 hours between tune-ups. When the time comes to service your air tools, convenient and clearly labeled kits can be purchased that have the most frequent wear parts.
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